At month 18 of its three-year project, the PEARL Consortium has made decisive progress toward its target of 25% efficient, low-cost flexible perovskite solar cells with carbon electrodes. By combining cutting-edge materials research, pilot-scale roll-to-roll (R2R) manufacturing and comprehensive sustainability measures, partners across Europe have delivered a series of significant achievements.

The researchers have developed solar cells with an efficiency of over 21% on flexible-PET substrates. The most important achievements of the project partners include:

• Power conversion efficiency of 21.6% through special surface treatments (molecular surface passivation with fullerene and silane self-assembled materials) was achieved by the Spanish research institute ICIQ.
• University of Rome Tor Vergata achieved 17.03% using greener perovskite solvents and optimized blade-coating protocols.
• Finnish research organization VTT demonstrated a lab-scale champion cell power conversion efficiency of 14.8% with a new printing process (gravure printed perovskite with DMSO-based ink).
• 9.1% power conversion efficiency with a fully roll-to-roll slot-die coated perovskite stack was achieved by the Dutch research institute TNO.

In parallel, VTT and TNO have scaled up R2R coating and patterning to larger formats and developed flexible minimodules with an area of 36 cm² and a power conversion efficiency of 4.5%.

The consortium has also developed protective encapsulation that keeps the solar cells stable for over 2,000 hrs under damp-heat conditions (85°C temperature and 85% humidity) – proving their durability for real-world applications.

“Our flexible perovskite cells have already surpassed 21% efficiency on bendable substrates, and we’ve demonstrated scalable roll-to-roll processes,” says Dr. Riikka Suhonen, PEARL Project Coordinator at VTT. “These achievements bring us firmly within reach of our 25 % target – paving the way to low-cost, high-performance solar modules for applications from building-integrated photovoltaics to the Internet of Things.”  

Focus on sustainability

The consortium attaches great importance to sustainability. Initial life cycle assessments show that the use of carbon electrodes, recycled PET, and green energy can reduce the carbon footprint by more than 50%. In addition, processes have been developed to recover valuable materials such as lead and cesium from production waste – an important step toward a circular economy.

Outlook

In the second phase of the project, PEARL will further optimize its R2R pilot-manufacturing processes, test larger modules for outdoor use, and publish the results of the life cycle assessments. The goal is to bring flexible solar cells to market for applications such as building-integrated photovoltaics and the Internet of Things. Deliverables will include an optimized module design report, R2R encapsulation processes, and pilot-scale production protocols that collectively establish Europe’s leadership in flexible, perovskite-PV manufacturing.